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Application of Powtran Technology’s PI9000-S Series Inverters in the Photovoltaic Water Pumping Field

2017-05-11


Global environmental pollution and energy shortages have compelled people to step up their efforts in searching for and developing new energy sources. In the process of exploring and harnessing these new energy sources, people have naturally turned their attention to various renewable alternative energy options—such as wind power, nuclear power, hydropower, and solar energy. Photovoltaic (PV) power generation is one such example. Although the practical application of PV power generation currently faces various limitations, as the cost of PV power generation continues to decline, while the costs of fossil-fuel power generation rise and fossil fuel reserves dwindle, PV power generation is gradually entering the commercialization stage. 
I. The Basic Principle of Photovoltaic Power Generation

Solar cells primarily use monocrystalline silicon as their material. By fabricating a p-n junction in monocrystalline silicon—similar to the one found in diodes—the operating principle is analogous to that of a diode. However, whereas in a diode it is an external electric field that drives the movement of holes and electrons across the p-n junction, in a solar cell it is photons from sunlight and thermal radiation from light (*), which drive and influence the motion of holes and electrons across the p-n junction. This is precisely what is commonly referred to as the photovoltaic effect. Currently, the efficiency of photoelectric conversion—that is, the efficiency of photovoltaic cells—is approximately 13%–15% for monocrystalline silicon and 11%–13% for polycrystalline silicon. The latest technologies also include thin-film photovoltaic cells.

II. Classification of Solar Photovoltaic Power Generation Systems

Currently, solar photovoltaic power generation systems can be broadly categorized into three types: off-grid photovoltaic storage systems, grid-connected photovoltaic power generation systems, and hybrid systems that combine the two. The off-grid photovoltaic storage system is a common application of solar energy, with several years of experience both domestically and internationally. Such systems are relatively simple and highly adaptable. However, their scope of use is limited by the relatively large size and challenging maintenance requirements of various battery types used in these systems. 
III. Components of Solar Photovoltaic Systems 
1. Solar photovoltaic cells (solar substrates): Achieving photoelectric conversion 
2. Batteries: Batteries are a critical component of photovoltaic power systems, used to store the electricity generated by photovoltaic cells. Currently, China does not yet have batteries specifically designed for photovoltaic systems; instead, conventional lead-acid batteries are being used. 
3. DC-to-AC Inverter: Its function is to convert direct current (DC) into alternating current (AC). Therefore, the most important performance indicators for this component are reliability and conversion efficiency. The AC power generated through the AC inverter maximizes the transfer of electrical energy converted from photovoltaic cells into the power grid or directly supplies it to electrical equipment for use.

IV. Introduction to Photovoltaic Pumping Systems

Schematic diagram of a photovoltaic system

The photovoltaic (PV) water pumping system is a relatively typical integrated optomechanical-electrical system. It uses solar cells to directly convert solar energy into electrical energy, which is then converted into alternating current (AC) via an inverter stage. This AC power drives an AC induction motor, which in turn powers a water pump to draw water from deep wells, rivers, streams, lakes, ponds, and other water sources for various applications. This system finds wide-ranging applications in desert reclamation, residential life support, agricultural irrigation, landscape watering, grassland animal husbandry, scenic area fountains, and water treatment projects. The PV water pumping system has the following characteristics:

1. The photovoltaic water pump system operates fully automatically without the need for manual supervision. The system consists of photovoltaic cells (solar panels), batteries (customized according to customer requirements), a PV-specific inverter, a water pump, and a water storage device, among other components. 
2. Use a frequency converter specifically designed for photovoltaic water pumps to adjust the pump speed according to changes in solar irradiance, ensuring that the output power closely matches the maximum power of the solar panel array. When solar irradiance is abundant, ensure that the pump speed does not exceed its rated speed. When solar irradiance is insufficient, check whether the set minimum operating frequency is met; if not, the pump will automatically stop running. 
3. The pump is driven by a three-phase AC motor, drawing water from deep wells and pumping it into storage tanks or ponds, or directly into the irrigation system. Depending on the specific system requirements and installation conditions, different types of pumps can be used. 
4. We can provide cost-effective solutions tailored to different regional and customer needs.

V. Features and Applications of the PI9000-S Series Inverters

1. Features of the PI9000-S Series Inverters

The PI9000-S series of inverters is a brand-new product series developed by Powtran Technology through repeated field tests, specifically tailored to the characteristics of photovoltaic inverters. Currently, this series has been widely deployed in dozens of countries and regions located near the equator in Asia, Africa, and South America. Its outstanding performance and stable, reliable operation have earned unanimous praise from customers. The key features of this product are as follows:

(1) Built-in high-precision photovoltaic array maximum power point tracking (MPPT) system that intelligently tracks the maximum power point with fast response, high stability, and high efficiency.

(2) Dry-run status detection and processing

(3) Reservoir Water Level Control

(4) When illumination is insufficient, combined with peripheral components, the system can automatically switch over to mains power, ensuring system reliability.

(5) Wide voltage adaptation range for better compatibility with outdoor environments;

(6) LED display of real-time system status and parameters; real-time remote monitoring system based on RS485.

(7) Quick-install design, requiring no additional maintenance;

(8) Built-in all-round protection and diagnostic mechanisms.

2. Wiring Diagram for the PI9000-S Series Inverters and Solar Panel Configuration Options

Main Circuit Wiring Diagram

Wiring Diagram for PI9000-S 7.5kW and Below PV Water Pump Dedicated Inverter

Solar panel substrate options

3. Application of the PI9000-S Series Inverters at Overseas Sites

Egypt has a dry, arid climate with scarce rainfall, and more than one-third of its working population is engaged in agriculture. The country’s total arable land area is 3.1 million hectares, accounting for approximately 3.7% of its total land area; most of this land is irrigated, making Egypt the country with the highest yield per unit area in Africa. Agriculture plays a vital role in Egypt’s national economy. However, Egypt faces a severe shortage of irrigation water due to uneven rainfall distribution, recurring droughts, and particularly acute shortages of electricity and diesel resources for irrigation. Nevertheless, Egypt’s uniquely favorable geographical conditions endow it with abundant solar energy resources. As the cost of photovoltaic components continues to decline, there is a clear trend toward agricultural photovoltaic irrigation in Egypt, and the pace at which Egypt is harnessing clean, solar-powered energy is accelerating further.

After the launch of Powtran Technology’s PI9000-S series of frequency converters specifically designed for photovoltaic water pumps, they quickly gained widespread local adoption and have been operating reliably and steadily ever since, earning high praise from customers. After one year of use, these converters have helped users achieve a 60% reduction in costs.

VI. Advantages of Photovoltaic Power Generation 
1. Sufficient cleanliness. (If a battery solution is adopted, consider the disposal of used batteries.) 
2. Absolute security. 
3. Relative breadth. 
4. Indeed, long service life and maintenance-free operation. 
5. The adequacy of resources and their potential cost-effectiveness, etc. 
7. Disadvantages of Photovoltaic Power Generation 
1. Limitations of the time cycle. 
2. Geographical limitations. 
3. Limitations due to meteorological conditions. 
4. Capacity transmission limitations. 
5. The photoelectric conversion efficiency is relatively low. 
VIII. Several Major Factors Affecting the Operation of Photovoltaic Pumping Systems

1. Voltage and capacity of photovoltaic cells

2. Light intensity

3. Cleanliness of the surface of photovoltaic cells (solar substrates)

4. Ambient temperature

9. Summary

Photovoltaic water pump systems harness the sun’s inexhaustible energy, operating automatically from sunrise to sunset. They require no human supervision, rely neither on fossil fuels nor on external power sources, and can operate independently or be integrated with the power grid as needed—providing a safe and reliable solution. Without any need for external energy sources, these systems offer remarkable flexibility and versatility, making them ideal for applications such as agricultural irrigation, drinking water supply for humans and livestock, courtyard landscaping, park beautification, construction of colorful fountains, oxygenation in aquaculture, and water supply and drainage at coastal salt farms. They effectively address challenges in farmland irrigation, boost crop yields, conserve water and energy, and significantly reduce reliance on conventional energy sources and electricity. These systems boast numerous advantages, including long service life, low power consumption, minimal noise, smooth speed regulation, stable operation, and zero electromagnetic interference.

Therefore, photovoltaic water-pumping systems have become the most effective way to replace fossil fuels with clean energy, emerging as a key new-energy and new-technology product in the global integrated solution to both “food issues” and “energy issues.”