Supporting tire companies, Powtran Technology’s IMC intelligent energy-saving control device has been deployed at Kumho Tire’s Tianjin plant.-POWTRAN-Engaged in intelligent motor control products

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Supporting tire companies, Powtran Technology’s IMC intelligent energy-saving control device has been deployed at Kumho Tire’s Tianjin plant.

2018-10-30

You’ve walked along the rugged, uneven country paths.
Walking along the winding, serpentine mountain road.
Arriving at the straight and spacious Ping'an Avenue.
In the great cause of the Industrial Revolution
On the battlefield of road transportation
You have achieved immortal glory.
— Songfeng Shanren

As the most critical safety component in vehicle operation, tires safeguard the safety of countless families.

Hankook Tire, originating from South Korea, traces its history back to 1960. Today, it has become one of the world’s leading tire manufacturers. Hankook Tire boasts a comprehensive production line that covers multiple product categories, including passenger car tires, commercial vehicle tires, and high-tech tires. In addition to its Shanghai sales headquarters, which serves the entire country, Hankook Tire has established a factory in Nanjing and completed the construction of its second-phase plant in Nanjing in 2005. Furthermore, in 2006, Hankook set up a factory and R&D center in Tianjin. In 2015, Hankook Tire’s Tianjin plant signed an energy contract management cooperation agreement with our company. We provided the Tianjin plant with four IMC intelligent power-saving control devices, helping the company address its internal energy management challenges. From 2015 to the present, our company has collaborated with Hankook Tire to install dozens of such control devices. This year, we have made adjustments to our cooperation model, and we believe these changes will bring even greater benefits to the company.

The “Powtran Technology” variable-frequency drive control cabinet—a new-generation intelligent power-saving control device—meets the operational requirements of various loads. This device features two operating modes: power-saving mode and mains power mode. Through a human-machine interface, users can monitor and control the operating status of the power-saving controller. Equipped with a three-phase watt-hour meter, it allows for comparison of energy consumption under both power-saving and mains power conditions.

Product Features and Benefits:
Featuring the functionalities of the PI500 series, this product boasts a dual-loop safety design that supports both power-frequency and variable-frequency operation, ensuring continuous production while making installation and maintenance even more convenient.
1) Excellent soft-start function: By utilizing an intelligent power-saving controller, the motor can gradually accelerate to its normal operating speed over a user-defined acceleration time, thereby effectively reducing mechanical shocks to the equipment. This not only significantly extends the equipment’s service life but also helps lower maintenance and repair costs.
2) Perfect speed regulation characteristics, with three speed control modes: V/F constant-torque control mode, PG-less vector control (SVC) mode, and PG-assisted vector control (VC) mode.
3) Significant energy-saving effects: The continuous rise in energy prices and increasingly stringent energy-saving requirements stipulated in energy legislation across various countries have made energy conservation an essential challenge that all industries must address.
4) The “Intelligent Integrated Power-Saving Controller” features dedicated control systems tailored to the specific characteristics of various types of equipment, delivering excellent power-saving performance. As a high-quality energy-saving device, it is widely used in industries such as ventilation, water supply, plastics, ceramics, dyeing and printing, textiles, oilfields, and hardware, achieving power savings ranging from 10% to 60%.
5) Built-in simple PLC functionality—a multi-segment speed generator. The inverter can automatically control the motor’s operation based on pre-set running times, operating frequencies, and directions, thereby meeting the requirements of the production process.
6) Built-in PID functionality allows for easy implementation of closed-loop control systems such as constant-pressure water supply and constant-pressure air supply.
7) Comprehensive fault detection, diagnosis, and digital display functions enhance the reliability of motor operation.
8) Equipped with an RS-485 interface for remote automated control, enabling remote operation.
9) Unique modular design and a reliable product structure.
10) All components are made with high-quality parts, ensuring the product’s long service life.
11) Before shipment, each control cabinet has undergone rigorous testing to ensure a 100% excellent product rate.
12) PCB circuit boards with special coatings can ensure reliable protection of the product even under harsh operating conditions.
13) Comprehensive self-monitoring and alarm functions ensure high reliability and stability in product operation.
14) Users can choose whether to include or exclude the “City/Energy-Saving” switch, making operation convenient.

This product is widely used in industries and applications—including industrial settings, heating boilers, cement plant kilns, coal mines, metallurgical blast furnaces and converters, fertilizer plants, pharmaceutical factories, wastewater treatment plants, oilfields, petrochemical plants, and municipal water supply companies—for the variable-frequency speed control and flow, velocity, and pressure regulation of equipment such as centrifugal fans, axial-flow fans, Roots blowers, air compressors, centrifugal pumps, submersible pumps, circulating pumps, oil transfer pumps, and high-pressure injection pumps.

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